TZK25-Z型全自动数控深孔刮滚-镗削机床适用各种液压油缸、汽缸等精密管件的镗削、刮滚组合加工。可以实现工件工序间的自动传送、自动上料、自动加工、自动下料。生产线主要配置机器人、配备深孔刮滚机床及控制系统等。其加工孔径精度可达IT8~IT10级,表面粗糙度滚压后可达到Ra0.2-0.4μm。TZK25 型数控深孔刮滚-镗削机床采用工件固定,刀具旋转进给的加工方式。定位座通过西门子伺服电机经减速箱、齿轮齿条定位不同长度工件。授油器在重载滚柱直线导轨上通过液压缸推动顶紧工件。该机床配备德国SIEMENS 802D 数控系统,镗杆箱采用西门子交流伺服主轴电机75Kw,转速围60-1200r/min(两档),档内无级调速。主轴轴承采用高精度轴承(FAG),回转精度高。机床配备德国高效率自动涨缩组合刀具。采用粗镗-刮削-滚光的加工方式,加工直径余量可达16mm。 机床配备有液压退刀系统,加工完成后,液压系统推动芯杆使刮滚刀和滚柱直径尺寸变小,刀具退回到授油器,液压系统拉动芯杆使刀具回到原始尺寸。机床配备自动上下料机械手,可代替人工实现工件上下料的自动化操作。
该产品可根据用户需要及加工要求设计制造。
项目名称 |
参数 |
项目名称 |
参数 |
镗孔直径范围 |
Φ60-Φ250mm |
机械手电机 |
N=5kW,交流伺服电机(2组) |
镗孔深度范围 |
500-3000mm |
数控系统 |
SIEMENS 802D |
进给速度范围 |
10~2400mm/min(无级) |
冷却系统流量 |
100-800L/min |
镗杆箱主电机 |
N=60kW,西门子交流主轴电机 |
进给量 |
1-2mm/r |
钻杆主轴转速范围 |
60~1200r/min |
尺寸精度 |
IT7-IT9 |
进给电机 |
N=7.75kW,交流伺服电机 |
粗糙度 |
0.2μm~0.4μm |
TZK25- Z automatic CNC deep hole scraping roll - boring machine is suitable for all kinds of hydraulic cylinders, pipe fittings and other precision cylinder boring , scraping roll combination processing. Automatic transfer of the workpiece can be achieved between processes , automatic feeding, automatic processing , automatic cutting . The main production line configuration robot , equipped with deep scratch rolling machine and control system . Its processing aperture accuracy up IT8 ~ IT10 level after rolling surface roughness can be achieved Ra0.2-0.4μm. TZK25 CNC deep scratch roll - boring machine uses a fixed workpiece , tool rotation feed processing methods. Positioning seat positioning workpieces of different lengths by Siemens servo motor through the gear box , rack and pinion . Granting of oil on the heavy roller linear guide piece by pushing the top tight cylinder . The machine is equipped with German SIEMENS 802D CNC system , boring bar box with Siemens AC servo spindle motor 75Kw, speed Wai 60-1200r/min ( two steps ) , the file variable speed. Spindle bearings precision bearings (FAG), high precision turning . German machine is equipped with a combination of high-efficiency automatic sizing tool . Coarse boring - scraping - Tumbling way of processing , machining diameter margin of up to 16mm. The machine is equipped with a hydraulic retraction system , the processing is completed , so that the hydraulic system to promote stem hob scraper and roller diameter becomes smaller, the tool is retracted to grant oil , hydraulic system core rod pulling the tool back to the original size. Machine is equipped with automatic loading and unloading robot can replace manual loading and unloading of the workpiece to achieve automation .
The product can be designed and manufactured and processed according to user needs .
The main technical parameters
Project Name |
Parameter |
Project Name |
Parameter
|
Bore diameter range
|
Φ60-Φ250mm |
Robot motors
|
N = 5kW, AC servo motor (group 2)
|
Boring depth range
|
500-3000mm |
CNC system
|
SIEMENS 802D |
Feed speed range
|
10 ~ 2400mm/min (stepless) |
Cooling system flow
|
100-800L/min |
Boring bar box main motor
|
N = 60kW, Siemens AC spindle motor
|
Feed
|
1-2mm/r |
Drill spindle speed range
|
60~1200r/min |
Dimensional accuracy
|
IT7-IT9 |
Feed motor
|
N = 7.75kW, AC servo motor
|
Roughness
|
0.2μm~0.4μm |
公司致力于深孔机床的研发与生产,深孔机床的孔径加工范围从φ1.5mm到φ1250mm;加工深度范围从0.5m到15m.主要产品有深孔钻镗床(Tb2120、Tb2125、Tb2135、Tb2180、Tb21100)、深孔镗床(Tb2225、Tb2235、Tb2250、Tb2280、Tb22100)、数控深孔强力珩磨机(2mk2125、2mk2135、2mk2150、2mk2180)、数控刮削滚光机、镗削刮滚机(Tk系列)、数控深孔钻床(zk2102、zk2103、zk2103b)、数控深孔钻镗床(TK2116、TK2120、TK2135、TK2150、TK2180、TK21100)、数控车镗一体机床、风电主轴加工专机机床、石油钻铤加工专机床、深孔套料机,拉镗床,大型管件内、外圆修磨机床等。 我公司在生产深孔刀具、辅具方面有着较大的技术优势,有效保证了机床的配套性也降低了用户的使用成本,深孔刀具主要有深孔钻头、深孔镗头、滚压头、镗滚组合头、深孔套料钻头、扩孔钻、珩磨头、钻杆、镗杆及辅具等。 我们奉行“团结 求实 进取 创新 共赢”的发展方针,并将以严谨的干事作风、**的产品质量、**的技术服务,竭诚为您服务,也真诚希望与各界朋友真诚合作、互利共赢、共谋发展!